the world cup in qatar, which can be called the most "trench" and inhumane in history, has moved the dna of many people? the unhappiness of the rich, the air-conditioned stadium that caught a cold for a second, and the two big upsets in succession, etc., all carry the joys, sorrows, sorrows and joys of a lot of real and fake fans. bypassing these topics, the most eye-catching thing about this world cup is the "technology and hard work" on the field, such as the "semi-automatic offside recognition technology" that debuted for the first time, and the precise detection of kicking points by 12 special cameras. a whole new football revolution. in addition to sports events, in recent years, the rapid development of artificial intelligence technology has penetrated into many fields such as manufacturing, medical care, and transportation. for example, among the peripheral products of the world cup in qatar, there are customized thermos cups. in the manufacturing process of modern thermos cups, innovative artificial intelligence technology is also used to ensure excellent product quality.
01 current status of traditional temperature measurement technology scenarios
temperature measurement process is many and time-consuming
insulation performance, as the core function of the thermos cup, needs to go through three temperature measurements and repeated inspections in the complex manufacturing process to reduce process losses and ensure product quality.
02 pain points of the industry
artificial uncertainty caused by environmental factors
the traditional temperature measuring machine uses hot air pipes to continuously heat, and then uses human touch to judge whether the outer wall of the cup is hot for quality inspection, which not only relies on manual experience, but also consumes high energy consumption, resulting in the operating environment temperature in summer can reach above 40 ℃, and there are difficulties in recruiting workers. , quality control is difficult, cost reduction is difficult, and it cannot be automated.
03 the challenge of productization of thermos cup temperature measurement application
the technological revolution is accompanied by four major difficulties in breaking the product
prone to failure
· stainless steel surface is highly reflective
· very sensitive to external interference, temperature measurement is easy to fail
poor precision
· ambient temperature fluctuations
· camera drift and bias lead to poor direct measurement accuracy
high difficulty
· small batch, multi-variety production
· the product is not fixed, and the algorithm is difficult to use
more restrictive
· replacing artificial perception, reducing people and increasing efficiency
· there are many restrictions on product design
04 innovative breakthrough
thermal shadow thermometer takes advantage of "intelligence"
thermal image thermometer products and automation application solutions introduce thermal imaging machine vision and artificial intelligence technology, which can accurately determine hot cups, warm cups and good cups according to customer requirements, so that the thermos cup temperature measurement process can be automated and digitized, which reduces energy consumption consumption, and achieved good social and economic value.
05 core features and advantages
stable, accurate, professional, precise and fast operation
compared with traditional temperature measuring machines, the main advantages of thermal shadow thermometers are accurate temperature measurement, energy saving and low carbon, and support for automation and digitization.
【click on the picture to enlarge to view the details】
06 thermos cup temperature measurement automatic line
high productivity, two temperature measurement methods broaden the installation path
there are two main application methods for automatic temperature measurement of thermal shadow thermometers: centralized temperature measurement and online temperature measurement.
the centralized temperature measurement line adopts the method of connecting three thermal shadow thermometers in series, and controls the three robots to work independently through the central control system, which can realize the temperature measurement capacity of 2.5w cups in a single shift.
centralized loading and unloading, higher personnel efficiency
one and two temperature measurements can be reused to improve utilization
each device can be produced independently to improve flexibility
one-key remodeling on the central control platform and digital kanban to improve management efficiency
hourly average production capacity: 2400-2550 pieces/hour
the on-line temperature measurement can be installed on the production line, which can directly replace the manual temperature measurement operation without transfer, with small investment and fast return.
it can be quickly embedded into the production line to realize automatic temperature measurement and reduce labor costs
after expanding or cascading the buffer area, one person can manage multiple thermometers
capacity: 800-850 pieces/hour
07 practice case sharing
released production capacity, helping thermos cup customers to seek incremental space
company profile
founded in 2011, zhejiang fuchuan household products co., ltd. is located in jinhua city, zhejiang province. it is a "high-tech enterprise" specializing in the production of stainless steel vacuum insulation containers. its products are exported to europe, america, the middle east, southeast asia and other countries and regions.
construction points
the automatic temperature measurement line for thermos cups is deployed in the temperature measurement workshop on the first floor of the new fuchuan factory. the production line uses three thermal shadow thermometer robot workstations, combined with a liftable conveying platform, a central control system, and a digital platform to form a heat preservation system. cup intelligent temperature measurement workstation.
product name: tms-c25-3 intelligent temperature measurement workstation for thermos cup
dimensions: l7000mm*w2500mm*h2000mm
judgment accuracy: >99.9%
power supply: 220v, 50hz
project effectiveness
the data shows that this thermos cup temperature measurement production line can simultaneously meet the needs of customers in various aspects such as increasing production capacity, reducing labor/rework, saving energy and reducing consumption, and improving management, helping to realize digital and intelligent take-off.
hourly average production capacity: 2400-2550 pieces/hour
single class: 2.5w
reduce personnel and increase efficiency: the number of operators is reduced from 4 to 2
energy saving and consumption reduction: daily energy consumption is reduced from 450kwh to 90kwh
reduction of rework: yield rate increased to over 99.9%, reducing rework by about 2%
management improvement: digitized and traceable quality control management
payback period: the estimated payback period for a single shift is about 1.6 years, and for a double shift is about 0.8 years
08 broad application prospects and development space
the industry demand is large, and the usage rate of top customers is high
in china, 70% of the thermos cup manufacturing is concentrated in yongkang, zhejiang, known as the "world hardware capital", and its annual output of thermos cups can reach 600 million. this shows that in yongkang area alone, the demand for temperature measurement has exceeded 1.8 billion times.
the temperature measurement automatic line solution can cover 95% of the thermos cup testing needs. therefore, many thermos cup manufacturers have joined the "army" to promote the digital transformation of factories. at present, leading customers in many industries, such as thermos, ansheng, xiongtai, fuchuan, feiyang, aodu, etc., have successfully applied this solution to the production line.
